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Hypermac 4-Sided Moulder

Inquire About Efficient High-Speed 4-Sided Moulders

The Leadermac Hypermac Series is designed for high-speed, high-precision woodworking, delivering efficient 4-sided moulding. With robust construction and advanced technology, the Hypermac reduces machining time while increasing productivity, making it ideal for industrial woodworking operations. Whether you’re focused on large-scale production or smaller batch runs, the Hypermac offers the flexibility and durability to meet your needs.

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Key Features of the Hypermac 4-Sided Moulder

Technical Specifications of the Hypermac 4-Sided Moulder

Spindle Speed: Available in 8,000, 10,000, or 12,000 RPM, with an optional HSK spindle system for enhanced precision, rigidity, and faster tool changes.
Feed Speed: Standard feed speed of 30 meters per minute, with optional upgrades for higher feed rates to boost productivity in high-volume woodworking operations.
Working Width: Adjustable from 25 to 230 mm, with an optional upgrade to 300 mm, making it suitable for wider workpieces in varied moulding applications.
Working Height: Offers flexibility with a range of 8 to 160 mm, accommodating a diverse array of woodworking needs and ensuring adaptability across different projects.
Motor Power: Powered by motors ranging from 5.5 to 15 kW, providing the necessary strength for heavy-duty cutting in industrial-scale production.

Performance Features of the Hypermac 4-Sided Moulder

High-Volume Production Capability: Designed to handle large-scale production efficiently, minimizing downtime and maximizing productivity in industrial woodworking operations.
Precision Manufacturing: Guarantees high-quality cuts and exceptional accuracy, ensuring consistent results across all moulding applications.
Robust Construction: Built with a heavy-duty steel frame, providing maximum stability and durability during high-speed, heavy-duty operations.
Advanced Spindle Technology: High-precision spindles equipped with super precision bearings for superior performance, ensuring consistent and accurate moulding results.
Individual Motor-Driven Spindles: Each spindle is powered by its own motor, offering optimal control and flexibility for precision cutting in varied woodworking projects.
Pneumatic Feed Roller Pressure: Delivers consistent feeding pressure, enabling smooth and efficient operation, even during high-speed production runs.
Full Sound and Safety Enclosure: Ensures a safe and quieter work environment, providing protection and reducing noise levels during operation.
Digital Readouts: Allows for precise spindle and pressure shoe adjustments, improving accuracy and overall production efficiency.
Automatic Lubrication System: The automatic lubricator keeps the machine running smoothly with minimal manual intervention, reducing maintenance downtime.

Customization and Optional Features of the Hypermac 4-Sided Moulder

Tilting Feed, Beam, and Spindles: Adjustable angles allow for customization across various moulding profiles, providing flexibility for more complex woodworking tasks.
Grooved Bed for Short Material: Specifically designed to facilitate smooth feeding of shorter workpieces, enhancing production efficiency.
Left Hand Feed: Offers flexibility in operational setups, allowing for customized feed direction to suit specific production needs.
Split Pressure Shoes: Provides enhanced stability and precision, ensuring consistent pressure on the workpiece for improved moulding accuracy.
Inverter Motor Cutterhead Brakes: Equipped with rapid stopping capabilities, increasing safety and improving overall operational efficiency by minimizing downtime.
Hydro-Loc Quick Clamping System: Ensures fast and secure spindle changes, reducing setup time and improving production flow in high-demand environments.
ProSet, EasySet, and SmartSet Controllers: Advanced controller options offer automated setup, memory storage, and easy adjustments, ensuring precise control over production with minimal manual input.
Trimming Sawblade and Slicing Mechanism: Adds versatility, allowing the machine to handle more specialized cutting tasks efficiently.
Two Top and Bottom Infeed Rollers: Provides improved feeding stability and control, ensuring smoother operations during high-speed production runs.
Heavy Side Pressure Wheels for Left Vertical Spindle: Pneumatically-operated pressure wheels provide consistent holding pressure, eliminating the conventional spindle load and improving the machine’s overall stability during operation.
Hydro-Clamping System: The hydro-clamping system ensures consistent quality across the entire workpiece, even during high-speed continuous operations. It also allows for axial adjustments of the spindles without unlocking the housing bearings, making it highly efficient for precision work.

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FAQ

What is the maximum feed speed of the Hypermac Moulder?

The Hypermac offers a standard feed speed of 6 to 60 meters per minute, with optional upgrades to 90 meters per minute, making it ideal for high-speed production in large-scale woodworking operations.

Can the Hypermac be equipped with HSK spindles?

Yes, the Hypermac can be optionally equipped with HSK spindles, offering quick tool changes, increased rigidity, and higher precision, particularly valuable for demanding industrial woodworking applications.

What spindle configurations are available for the Hypermac?

The Hypermac offers 2 to 11 spindle configurations, giving flexibility to adapt the machine to specific moulding requirements, whether for small-batch production or high-volume manufacturing.

How does the Hypermac improve productivity in industrial applications?

The Hypermac is designed with advanced features such as individual motor-driven spindles, a pneumatic feed roller pressure system, and quick tool changes, all of which contribute to faster production and reduced downtime in high-speed woodworking operations.

What safety features are included with the Hypermac Moulder?

The Hypermac includes a full sound and safety enclosure that reduces noise and enhances operator safety, along with inverter motor cutterhead brakes for rapid stopping, providing a safer working environment in high-speed production settings.

What controller options are available for the Hypermac Moulder?

The Hypermac offers several advanced controller options, including ProSet, EasySet, and SmartSet, which allow for automated setup, memory storage, and precise adjustments to optimize production efficiency.

PROSET CONTROLLER	19″ panel PC Product library (1000 sets) Knife library (10,000 sets) Automatic machine quick setup Easy and powerful functionality Workpiece settings on any axis as desired The width and thickness settings can be easily set using the programmable controller All axes are equipped with ballscrews and rotary encoders for feedback position control, providing high positioning accuracy and better cutting quality The desired values for width and thickness can be conveniently pre-set and are displayed on an LED readout
EASYSET CONTROLLER (OPT.) Touch Screen Control	5.7″ HMI (Memory 200 sets) Automatic machine quick setup Easy and powerful functionality Workpiece settings on left and top axes as desired The width and thickness setting can be easily set using the programmable controller The desired values for thickness are displayed on and LED readout
SMARTSET CONTROLLER(OPT.) Touch Screen Control	9″ HMI (Memory 300 sets) Automatic machine quick setup Easy and powerful functionality Setworks on any axis as desired The Motorized Axes: derived by inverter, transmitted by ball screw, feedback by encoder The desired values for radial and axial are displayed on HMI.

Spindle	Image
LMC-423 4-SPINDLE
LMC-523 5-SPINDLE
LMC-623 6-SPINDLE
LMC-723 7-SPINDLE
LMC-823 8-SPINDLE
LMC-923 9-SPINDLE

STANDARD EQUIPMENT:	LMC-223H to LMC1123H	Available Options
Number of Heads / Spindles, min-max	2 to 11	Any Head Configuration – available
Working Width (with a tool cutting circle of 163mm)	15~230mm (0.59″-9″)	to 310mm(12.2″), 330mm (13″)
Working Thickness (with a tool cutting circle of 163mm)	10~150mm (0.39″-6″)	to 200 (8″)
Basic Spindle Motor capacity	7.5 / 11KW (10 / 15HP)	to 37.5KW / 50HP
Spindle Diameter	40mm	50mm, 1 13/16″ / 2 1/8″
Spindle Speed	6000 RPM	7200 / 8000 RPM
Tool cutting circle, First Bottom Spindle, min-max	125~180mm (4.9″-7.1″)
Tool cutting circle, Vertical Spindles, min-max	125~232mm (4.9″-9.1″)	250mm / 9.8″
Tool cutting circle, Horizontal Spindles, min-max	125~225mm (4.9″-8.8″)	250mm / 9.8″
Feed Motor	5.5KW / 7.5HP / INVERTER	7.5 / 11 / 15KW (10 / 15 / 20HP) / INVERTER
Feed speed, infinitely variable by frequency (VFD) driven	6-36 m/min (20 / 120fpm)	48m/min (160fpm)
Top Feed Rolls – Diameter	140mm (5.5″)
Top Feed Roll Width – Multiple Rolls Stacked on shafts	50mm (2″) / Roll
Bottom Feed Roll Width	Full Width
Pneumatic pressure for feed rollers, max	6 bar (85psi)
Adjustment range for Infeed Table (Btm Head Cut) and Edge Jointing Fence	10mm (0.4″)
Adjustment range of vertical spindles (axial)	80mm (3.2″)	100mm / 4″
Adjustment range of horizontal spindles (axial)	40mm (1.6″)
Length of the Infeed / Straightening table	2M (78″)	0.8 / 1.4 / 2.5 / 3M (32″ / 55″ / 98″ / 120″)
Diameter of Dust Hoods for Vertical & Horizontal Spindles	Ø150mm (5.9″)
Digital Readouts on All Axis of all Heads	Std.
Digital Readouts for the Pressure Shoes	Std.
Full Sound and Safety Enclosure w/ Strobe Free Lighting	Std.
Motorized vertical adjustment of Feed Beam	Std.
Lateral Pressure Multiple Roller opposite first right spindle	Std.
Chainless Cardan Shaft Feed System	Std.
REC Setworks on Near Side Head(s) & Top(s) – Radial	Std.