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Smartmac 4-Sided Moulder
Inquire About Precision 4-Sided Moulders for Industrial Woodworking
The Smartmac Frame Moulder by Leadermac is a compact yet powerful 4-sided moulder, designed to deliver precision and efficiency for industrial woodworking applications. Built for high-performance production, it combines the latest woodworking machinery technology with advanced features, ensuring accurate and efficient moulding on every pass. Whether you’re managing large-scale operations or handling detailed moulding profiles, the Smartmac offers an economical solution that boosts productivity and ensures consistent, high-quality results.
Key Features of the Smartmac 4-Sided Moulder
Technical Specifications of the Smartmac 4-Sided Moulder
- Spindle Configuration: Available with 4 to 10 spindles, providing flexibility for handling a wide variety of moulding profiles in industrial woodworking operations.
- Working Width: Supports workpieces ranging from 15 to 230 mm, making it suitable for both small-scale projects and high-volume production.
- Working Thickness: Accommodates material thicknesses from 6 to 150 mm, ensuring versatility across different woodworking applications.
- Spindle Speed: Standard speed of 6,000 RPM, with optional upgrades to 7,200 or 8,000 RPM for enhanced precision and efficiency in high-speed production environments.
- Feed Speed: Adjustable from 6 to 36 m/min, with an optional increase to 60 m/min for faster high-volume output in industrial settings.
- Spindle Motor Capacity: Powered by motors ranging from 5.5 kW to 15 kW, providing the strength needed for heavy-duty cutting and high-efficiency woodworking operations.
Performance Features of the Smartmac 4-Sided Moulder
- Powerful & Efficient: The Smartmac delivers fast cutting speeds and high accuracy, ideal for industrial woodworking applications where precision and productivity are critical.
- Adjustable Spindles: The spindles are easily adjustable from the front of the machine, allowing quick changes and precise control, especially when handling different moulding profiles.
- Pneumatic Pressure Feed Rollers: Features separate settings for infeed, midfeed, and outfeed, ensuring smooth and consistent feeding for various woodworking tasks.
- Hard-Chrome Plated Bed Plates and Guides: These provide maximum wear resistance, ensuring durability during continuous heavy-duty woodworking operations.
- Centralized Lubrication Points: Maintenance is simplified with color-coded central blocks, making it easy to keep the machine well-lubricated and minimizing downtime in high-volume production.
- 1 Shot Bed Lubrication: A standard feature that provides efficient bed lubrication, helping to reduce the need for manual maintenance and keep the machine operating smoothly.
- Safety Enclosure: Built with a heavy gauge steel enclosure for chip guarding and noise reduction, creating a safer and quieter environment during high-speed production.
- Liftable Auxiliary Feed Roller: Ensures smooth feeding for short workpieces, improving efficiency and handling in diverse moulding applications.
- Side Pressure Wheels for Third Spindle: Enhances feed performance for short and narrow stock, ensuring consistent accuracy across various production environments.
- Optional HSK Spindle System: The Smartmac can be equipped with an optional HSK spindle system, which provides faster tool changes, increased rigidity, and higher precision, making it ideal for high-speed production in industrial woodworking.
- Universal Spindle (LMC-423S & LMC-523S): This universal spindle operates horizontally, vertically, or at any angle, offering flexibility for complex moulding profiles and challenging woodworking tasks.
Customization and Optional Features of the Smartmac 4-Sided Moulder
- Increased Horsepower: Offers the option for increased horsepower, providing enhanced performance for heavy-duty woodworking and industrial moulder applications.
- Programmable Setworks Control: Allows operators to easily set and adjust thickness settings, improving precision and efficiency during production runs.
- Extended Straightening Table: Available in lengths of 2.5M (98″) and 3M (120″), the extended table provides improved handling of larger workpieces, increasing moulding accuracy and production throughput.
- Pneumatic Sectional Top Head Chipbreaker: Enhances chip removal, ensuring cleaner cuts and improved surface quality during high-speed moulding operations.
- Pneumatic Lateral Pressure Rolls: Positioned opposite the first right spindle, these rolls provide consistent lateral pressure, improving the feeding of shorter workpieces and ensuring uniform moulding results.
- Universal Spindle: Features a tool cutting circle with a minimum of 100 mm and a maximum of 200 mm, providing versatility for varied moulding profiles.
- Auto-Timber Lubrication System: Ensures continuous lubrication for the feeding table, reducing wear and tear while maintaining smooth operation during high-volume woodworking.
- Optional HSK Spindle System: The HSK spindle option offers faster tool changes and increased rigidity, improving precision and reducing downtime in high-speed production environments.
- CE Specifications: The Smartmac meets European safety and compliance standards, ensuring it is suitable for use in facilities requiring CE certification.
- Increased Spindle Speed: Available with an optional spindle speed upgrade to 7,200 RPM, offering greater precision and productivity in high-speed moulding operations.
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Frequently Asked Questions About the Smartmac 4-Sided Moulder
What is the maximum feed speed of the Smartmac 4-Sided Moulder?
The Smartmac offers a variable feed speed ranging from 6 to 36 m/min, with an optional upgrade for speeds up to 60 m/min, ensuring high-speed performance for industrial woodworking operations.
Can the Smartmac be equipped with an HSK spindle system?
Yes, the HSK spindle system is an optional feature for the Smartmac, providing faster tool changes, increased rigidity, and greater precision, making it ideal for high-speed production in industrial woodworking applications.
What spindle configurations are available for the Smartmac?
The Smartmac offers 4 to 10 spindle configurations, providing flexibility to accommodate a wide variety of moulding profiles and industrial production needs.
Does the Smartmac comply with European safety standards?
Yes, the Smartmac meets CE specifications for European safety compliance, ensuring it is suitable for use in facilities that require adherence to European safety and regulatory standards.
What are the benefits of the programmable setworks control on the Smartmac?
The programmable setworks control allows operators to easily set and adjust thickness settings, improving both efficiency and precision in production. This feature is especially useful for operators handling large-scale industrial woodworking tasks.
How does the pneumatic sectional top head chipbreaker improve performance?
The pneumatic sectional top head chipbreaker ensures efficient chip removal, resulting in cleaner cuts and improved surface quality. This feature is especially beneficial during high-speed moulding operations, enhancing the overall finish of the workpiece.
Other Information
Controller Options
 PROSET CONTROLLER |
|
 EASYSET CONTROLLER (OPT.) Touch Screen Control |
|
 SMARTSET CONTROLLER(OPT.) Touch Screen Control |
|
Spindle Configurations
| Spindle | Image |
| LMC-423 4-SPINDLE |  |
| LMC-523 5-SPINDLE |  |
| LMC-523S with universal spindle |  |
Specifications
| STANDARD EQUIPMENT: | Standard Base Equipment | Available Options |
| Working Width (at a tool cutting circle of 140 mm) Working Thickness (at a tool cutting circle of 163 mm) Number of Spindles, min-max | 15mm – 230mm (0.59″ -9.1″) 10-125mm (0.39″-4.9″) 4 or 5 Spindles | Universal – optional |
| Feed Motor | 5 HP / INVERTER | to 15 HP 7200 rpm 1 1/2″, 1 13/16″ |
| Feed Speeds, Infinitely Variable | 6-24 m/min (19.5-80 fpm) | |
| Base / Motor Power for 1st Bottom Spindle | to 7.5 KW / 10 HP-11 KW / 15 HP | |
| Base / Motor Power Per Spindle Except 1st Bottom Spindle | 7.5 KW / 10 HP | |
| Spindle Speed | 6000 RPM | |
| Spindle Diameter | 40mm (1.6″) | |
| Tool Cutting Circle, First Bottom Spindle, Min-max | 125-160mm (4.9″-6.3″) | |
| Tool Cutting Circle, Vertical Spindles, Left, Min-max | 112-180mm (4.4″-7.1″) | |
| Tool Cutting Circle, Vertical Spindles, Right, Min-max | 112-180mm (4.4″-7.1″) | |
| Tool Cutting Circle, Horizontal Spindles, Top, Min-max | 112-200mm (4.4″-8″) | |
| Tool Cutting Circle, Horizontal Spindles, Bottom, Min-max | 112-200mm (4.4″-8″) | |
| Feed Roll – Diameter | 140mm (5.5″) | |
| Feed Roll – Width – Top Rolls | 50mm (2″) each | |
| Feed Roll – Width – Bottom Roll (s) | Full Width | |
| Pneumatic / Air Pressure for feed rolls, max | 6 Bar (85psi) | |
| Adjustment Range for Infeed Table and Edge-Jointing Fence | 10mm (0.4″) | |
| Adjustment Range of Vertical Spindles (Axial) | 20mm (0.8″) | |
| Adjustment Range of Horizontal Spindles (Axial) | 20mm (0.8″) | |
| Length of the straightening table | 2M (78.7″) | 2.5M (98″) & 3M (120″) – optional |
| Diameter of Dust Hood for Vertical Spindle | Ø125mm (5″) | |
| Diameter of Dust Hood for Horizontal Spindle | Ø125mm (5″) | |
| Sectional Top Head Chipbreaker | Spring Tensioned – Std. | Pneumatic |
| Chainless HD Cardan Shaft Feed System | Std. | |
| Mechanical Digital Readouts for All Head Axis, Top Head Chip Breakers & Pressure Shoe | Std. | |
| Full Sound and Safety Enclosure with Srobless Lighting | Std. | |
| Motorized vertical adjustment of Feed Beam | Std. | |
| Lateral pressure Dual Rolls opposite first right spindle | Std. | Pneumatic |