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MaxiMac 4-Sided Moulder

Inquire About High-Capacity 4-Sided Moulders

Introducing the Leadermac MaxiMac Series, engineered for high-capacity, high-precision operations in industrial woodworking. This heavy-duty moulder is designed for both large and small batch production runs, featuring advanced technology and robust construction. The MaxiMac delivers superior surface quality and efficient moulding operations, making it the ideal choice for increasing productivity while maintaining precision.

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Key Features of the MaxiMac 4-Sided Moulder

Technical Specifications of the MaxiMac 4-Sided Moulder

Number of Heads/Spindles: Configurable from 2 to 11 spindles to meet varying production needs.
Working Width: 20 to 300 mm (0.78″ to 12″), optional up to 330 mm (13″) for greater flexibility in workpieces.
Spindle Motor Capacity: Ranges from 11 kW / 15 HP to 45 kW / 60 HP, delivering power for heavy-duty cutting operations.
Spindle Speed: Standard 6,000 RPM, with optional upgrades to 7,200 RPM or 8,000 RPM for precision cutting at high speeds.
Feed Speed: Infinitely variable from 6 to 48 m/min (19.5 to 175.2 FPM), with optional speeds of 60 or 90 m/min (200 or 300 FPM) for faster production.
Feed Motor: Options from 11 kW / 15 HP to 18.5 kW / 25 HP to accommodate high-capacity operations.Tool Cutting Circle: Configurable for various spindle positions:
First Bottom Spindle: 125 to 200 mm (4.9″ to 7.8″)
Vertical Spindles: 140 to 250 mm (5.51″ to 9.8″)
Horizontal Spindles: 140 to 250 mm (5.51″ to 9.8″)

Performance Features of the MaxiMac 4-Sided Moulder

Heavy-Duty Construction: Built with a one-piece cast iron or steel frame for maximum stability and durability during high-speed operations.
High-Precision Spindles: Equipped with 4 precision bearings per spindle and quick-set hydro-loc outboard bearings for reliable performance.
Automatic Lubrication: Centralized lubrication points make greasing easy, ensuring long-term smooth operation.
Powered Infeed Rollers: Ensures smooth initial feeding with more top and bottom powered rollers than most competitors.
Floating Bottom Feed Rolls: Ensures smooth feeding of various wood shapes, improving production consistency.
Digital Readouts: Provides precise adjustment and monitoring for chip breaker shoes and spindles, ensuring accuracy during production.

Customization and Optional Features of the MaxiMac 4-Sided Moulder

Controller Options:

ProSet Controller: 19″ panel PC with extensive product and knife libraries, automatic setup, and high accuracy.
EasySet Controller: 5.7″ touch screen HMI with memory for 200 sets and automatic setup.
SmartSet Controller: 9″ touch screen HMI with memory for 300 sets, motorized axes, and high positioning accuracy.
Additional Equipment:
Groove Table for handling short material.
Remote-Controlled Straight Knife Jointer for accurate and repeatable operation.
Automatic Profile Jointer for superior surface quality with remote-controlled functionality.

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FAQ

What is the maximum feed speed of the MaxiMac Moulder?

The MaxiMac offers a standard feed speed of 6 to 48 m/min (19.5 to 175.2 FPM), with optional speeds of 60 or 90 m/min (200 or 300 FPM) for high-speed production.

What spindle configurations are available for the MaxiMac Moulder?

The MaxiMac supports 2 to 11 spindles, allowing flexibility for various moulding profiles and production requirements.

What controller options are available for the MaxiMac?

Choose from ProSet, EasySet, or SmartSet controllers, each offering different levels of memory, automatic setup, and ease of operation for high-precision production.

What safety features does the MaxiMac Moulder have?

The MaxiMac is equipped with a full sound and safety enclosure, ensuring safe and quieter operation during high-speed production.

What industries benefit most from the MaxiMac 4-Sided Moulder?

The MaxiMac is perfect for furniture manufacturing, architectural moulding, and other high-speed woodworking industries that require precision, durability, and flexible operation.

What additional equipment can be integrated with the MaxiMac Moulder?

The MaxiMac can be fitted with additional equipment, such as a Groove Table for handling short material, a Straight Knife Jointer, and an Automatic Profile Jointer for enhanced surface quality and repeatable results.

PROSET CONTROLLER	19″ panel PC Product library (1000 sets) Knife library (10,000 sets) Automatic machine quick setup Easy and powerful functionality Workpiece settings on any axis as desired The width and thickness settings can be easily set using the programmable controller All axes are equipped with ballscrews and rotary encoders for feedback position control, providing high positioning accuracy and better cutting quality The desired values for width and thickness can be conveniently pre-set and are displayed on an LED readout
EASYSET CONTROLLER (OPT.) Touch Screen Control	5.7″ HMI (Memory 200 sets) Automatic machine quick setup Easy and powerful functionality Workpiece settings on left and top axes as desired The width and thickness setting can be easily set using the programmable controller The desired values for thickness are displayed on and LED readout
SMARTSET CONTROLLER(OPT.) Touch Screen Control	9″ HMI (Memory 300 sets) Automatic machine quick setup Easy and powerful functionality Setworks on any axis as desired The Motorized Axes: derived by inverter, transmitted by ball screw, feedback by encoder The desired values for radial and axial are displayed on HMI.

Spindle	Image
LMC-530 5-SPINDLE
LMC-630 6-SPINDLE
LMC-630 6-SPINDLE
LMC-730 7-SPINDLE
LMC-730 7-SPINDLE
LMC-830 8-SPINDLE
LMC-830 8-SPINDLE
LMC-930 9-SPINDLE

STANDARD EQUIPMENT:	LMC-230 to LMC-1130	Available Options
Number of Heads / Spindles, min-max	2 to 11	Any Head Configuration – available
Working width(with a tool cutting circle of 163mm)	20-300mm (78″-12″)	to 330mm (13″)
Working height(with a tool cutting circle of 163mm)	10-150mm (.39″-6″)	to 200mm (8″)
Basic Spindle Motor capacity – Wye-Delta Soft Starts on all motors	11KW / 15HP, 15KW / 20HP	to 45 KW / 60HP
Spindle Diameter	50mm	1 13/16″ / 2 1/8″
Spindle Speed	6000 RPM	7200 / 8000 RPM
Tool cutting circle, first bottom spindle, min-max	125-200mm (4.9″-7.8″)
Tool cutting circle, vertical spindles, left, min-max	140-250mm (5.51″-9.8″)
Tool cutting circle, vertical spindles, right, min-max	140-250mm (5.51″-9.8″)
Tool cutting circle, horizontal spindles, top, min-max	140-250mm (5.51″-9.8″)
Tool cutting circle, horizontal spindles, bottom, min-max	140-250mm (5.51″-9.8″)
Feed Motor	11KW / 15HP	15 / 18.5KW (20 / 25HP)
Feed speed, infinitely variable by frequency (VFD) driven	6-48 m/min (19.5/175.2 fpm)	60 / 90 m/min (200 / 300 fpm)
Top Infeed Rolls – Diameter	210.2mm (8.27″)	205.36mm (8.07″)
Midfeed / Outfeed / Top & Bottom Feed roll Diameter	140mm (5.5″)
Top Feed Roll Width – Stacked on shafts	50mm (2″)
Bottom Feed Roll Width	Full Width
Pneumatic pressure for feed rollers, max	6 bar (85psi)
Adjustment range for infeed table and edge jointing fence	10mm (.4″)
Adjustment range of vertical spindles (axial)	80mm (3.14″)
Adjustment range of horizontal spindles (axial)	40mm (1.57″)
Length of the Infeed / Straightening table	0.8M (31.49″)	2 / 2.5 / 3M (78″ / 98″ / 120″)
Diameter of dust hood for vertical spindle	Ø175mm (6.9″)
Diameter of dust hood for horizontal spindle	Ø200mm (7.9″)
Digital Readouts on All Axis of all Heads	Std.
Digital Readouts for the Chip Breaker Shoes of Top spindle	Std.
Full sound and safety Enclosure	Std.
Motorized vertical adjustment of Feed Beam	Std.
Lateral pressure multiple roller opposite first right spindle	Std.
Chainless Cardan Shaft Feed System	Std.